APPLICATIONS

Wi-NEXT A4 solution represents a tremendous opportunity to improve asset availability, quality and process control systems.

It connects industrial assets and sensors at the edge, collects their data, makes advanced analysis and defines actions to optimize the business performance.

solution

QUALITY CONTROL

Discover a unique technology to detect and prioritize quality problems and parametric shifts earlier and more definitively than traditional SPC methods.

01-quality

  • Identify root causes of quality problems

  • Reduce process variability to improve yield

  • Identify substandard materials/ supplies/components

  • Reduce risk associated with poor quality
97%

Fault recognition for specific assembly operation identify fault patterns and avoid costly testing costs

80%

Less scrap in 10 weeks:  identify process variables in packaging

50%

Less defects in 12 weeks:  identify and eliminate wrong process variables

49%

Decrease of average inventory:  capture in-process product data and embedded analytics to pinpoint manufacturing flaws

PREDICTIVE MAINTENANCE

Minimize unplanned production line downtime.

02-predictive

  • Eliminate or reduce unplanned maintenance
  • Optimize maintenance schedules and resources
  • Reduce spare parts/materials inventory
  • Optimize spare parts/materials location
  • Avoid cost of expedited parts deliveries
  • Reduce maintenance costs
  • Extend asset life; avoid new asset costs
  • Reduce health, safety and environmental risks
87%

accuracy within 48-hour regarding potential equipment failures
exploration – identify situations that lead to equipment outages; improve production forecast

45%

Decrease in unplanned maintenance: 
analyze production data; detect impending machine malfunctions; implement preventive maintenance

34%

accuracy predicting machine failures 2+ hours in advance  
analyze robotic assembly line failure data

PROCESS CONTROL

Maximize efficiency of production resources.

03-process

  • Meet production and budget targets
  • Reduce process variability
  • Reduce/eliminate scrap, increase yield
  • Avoid unplanned downtime
  • Streamline processes and improve OEE
  • Optimize resource scheduling

Don’t miss the opportunity to modernize a legacy connected factory and increase the business value of the operation

For manufacturers, the ability to expand beyond point-to-point machine communications and control diverse protocols among small device cohorts presents numerous opportunities for business value improvement.

Discover how to manage the transition from a disjointed patchwork of connected machines to a cohesive network of devices and creative analytics that can help increase productivity, reduce costs, and improve value.

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Learn More

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US Office

530 Lytton Avenue,
Palo Alto, California 94301
USA
Phone: +1 (650) 617-3491
Email: info[at]wi-next.com

Twitter: @winextcom

LinkedIn: wi-next

Italy Office

Piazzale Biancamano, 8
20121 Milano
Italy
Phone: +39 02 62032044
Email: info[at]wi-next.com